Danfoss Vlt 5000 User Manual English

User Manual Template
Danfoss Vlt 5000 User Manual English Pdf
Danfoss Vlt 5000 User Manual English Hero 5

The VLT 5000 has been superceded by the FC301 and FC302

VLT® 5000 PROFIBUS MG.10.E4.02 – VLT is a registered Danfoss trademark 3 About this manual This manual is intended as both an instruction ma-nual and a reference guide. It only broaches t.

The purpose of this manual is to provide technical information and instructions that will enable the user to identify faults and perform repairs on the VLT 5000, VLT 5000 AQUA and the VLT 6000 series Adjustable Fequency Drives models VLT 5060-5250, VLT 5075-5300 AQUA and VLT 6075-6275. This manual has been divided into five sections.
. If there is a line fault, the VLT AFD is able to carry out a controlled deramping. If a line phase is missing, the VLT AFD will cut out when a load is placed on the motor. 16 MG.40.A4.22 - VLT is a registered Danfoss trademark.
VLT® 5000 SyncPos option 2 MG.10.J4.02 – VLT is a registered Danfoss trade mark This manual can be used for all VLequency converters with SyncPos option softwar e version 3.xx/3.1x and SyncPos version: 2.1x VLT 5000 Series.

The VLT® 5000 series suits all industrial applications.
The compact size saves valuable space.
The perfect speed matching to actual load reduces your energy costs.

Product range

User Manual Template

0.75 – 355 kW
(200 – 240 V, 380 – 500 V and 525 – 600 V)

Easy to commission and use

If you know one drive you also know the others.

A Quick Menu guides you easily through the limited programming work left for you to make the drive perfect for the job in your plant.

SyncPos

To complement the comprehensive functionality of VLT® frequency converters Danfoss Drives offers dedicated engineering solutions for your application.

Based on the high flexibility of the Programmable SyncPos motion controller we tailor solutions to fit perfectly application requirements.

Built-in RFI

Filters available for the entire product range complying with EN55011, class 1A and 1B.

Complies also with IEC 61000-3-2 and 61000-3-4 as well as VDE 0160 as regards levels of harmonic suppression. That reduces the dimensions of cables substantially.

Multi-Setup

The drive has four independent setups.

Click for the Danfoss VLT5000 Brochure.

VLT5000 shown below for all sizes up to 355kW:

VLTtype	Kw – at Motor Shaft CT 160%/FLC (A)	Kw – at Motor Shaft CT/VT 110%/FLC (A)	BOOKSTYLE IP20	COMPACT IP20	COMPACT IP54
VLT5001	0.75kw/2.2A	–	175Z0034	175Z0119	175Z0233
VLT5002	1.1kw/2.8A	–	175Z0040	175Z0125	175Z0245
VLT5003	1.5kw/4.1A	–	175Z0046	175Z0131	175Z0257
VLT5004	2.2kw/5.6A	–	175Z0052	175Z0137	175Z0269
VLT5005	3.0kw/7.2A	–	175Z0058	175Z0143	175Z0281
VLT5006	4.0kw/10.0A	–	175Z0064	175Z0149	175Z0293
VLT5008	5.5kw/13.0A	–	175Z0070	175Z0155	175Z0305
VLT5011	7.5kw/16.0A	–	175Z0076	175Z0161	175Z0317
VLT5016	11kw/24.0A	15kw/24.0A	–	175Z4099	175Z4105
VLT5022	15kw/32.0A	18.5kw/32.0A	–	175Z4117	175Z4123
VLT5027	18.5kw/37.5A	22kw/37.5A	–	175Z4135	175Z4141
VLT5032	22kw/44.0A	30kw/44.0A	–	175Z4153	175Z4159
VLT5042	30kw/61.0A	37kw/61.0A	–	175Z4171	175Z4177
VLT5052	37kw/73.0A	45kw/73.0A	–	175Z4189	175Z4195
VLTtype	Kw – at Motor Shaft CT 150%/FLC (A)	Kw – at Motor Shaft CT/VT 110%/FLC (A)	COMPACT IP00	COMPACT IP20	COMPACT IP54
VLT5060	45kw/90.0A	55kw/106.0A	176F0010	176F0022	176F0028
VLT5075	55kw/106.0A	75kw/147.0A	176F0040	176F0052	176F0058
VLT5100	75kw/147.0A	90kw/177.0A	176F0070	176F0082	176F0088
VLT5125	90kw/177.0A	110kw/212.0A	176F0100	176F0112	176F0118
VLT5150	110kw/212.0A	132kw/260.0A	176F0130	176F0142	176F0148
VLT5200	132kw/260.0A	160kw/315.0A	176F0160	176F0172	176F0178
VLT5250	160kw/315.0A	200kw/368.0A	176F0190	176F0202	176F0208
VLT5300	200kw/395.0A	250kw/480.0A	–	–	–
VLT5350	250kw/480.0A	315kw/600.0A	–	–	–
VLT5450	315kw/600.0A	355kw/658.0A	–	–	–
VLT5500	355kw/658.0A	400kw/745.0A	–	–	–

Technical Features
Integrated RFI filters and DC link chokes.
RFI filter meets domestic level standard
Optional cards include fieldbus, Cascade pump control, additional relays etc.

VLT 5000 General Options

Part Number	Description	Used on VLT
175Z0401	LCP Keypad / display	All
175Z0850	Remote mounting kit for LCP (Includes 3 m cable)	All – (IP.00 & 20)
175Z7802	Remote mounting kit for LCP (includes 3 m cable)	All – (IP.54 only)
175Z0929	Cable for LCP – 3 metres (also includes in remote kit)	All – (not IP.54)
Positioning and Synchronising Options
175Z0833	Synchronising / Positioning Card (programmable)	All
175Z3029	Synchronising / Positioning card (coated) (Programmable)	All
Commissioning help may be needed
175Z3055	Positioning Controller Card (Pre-Programmed)	All
175Z3057	Positioning Controller Card (Conformal Coating)	All
175Z3053	Synchronising Controller Card (Pre-programmed)	All
175Z3056	Synchronising Controller Card (Conformal Coating)	All
175Z1929	Encode signal converter (For 5 Volt TTL Encoders)	All
Application Options*
175Z2500	Relay option card	All
175Z2901	Relay Option card – coated	All
175Z3463	Ring spinning option (not factory mounted)	All
175Z3245	Winder option (Not factory mounted)	All
175Z3467	Wobble option (not factory mounted)	All
Fieldbus Options*
175Z0404	Profibus Card including memory option (DP V0/V1)	All
175Z2625	Profibus Card including memory option (Coated DP V0 / V1)	All
175Z3722	Profibus Card including memory option (DP V0 / FMS)	All
175Z3723	Profibus Card inc. memory option (coated DP V0 / FMS)	All
175Z3568	Profibus sub D9 connector (IP00 / IP20 versions)	5001 – 5102
176F1822	Profibus sub D9 connector (IP00 / IP20 versions)	5125 – 5250
176F1580	Device net card – including memory option	All
176F1581	Device net card – including memory option – coated	All
176F1500	Lonworks Card, Free topology – including memory option	All
176F1503	Lonworks card, free topology – inc memory and coated	All
176F1501	Lonworks card, 78 Kbps – including memory option	All
176F1504	Lonworks card, 78KBps – inc memory option (coated)	All
176F1502	Lonworks card, 1.25 Mbps – including memory option	All
176F1505	Lonworks card, 1.25Mbps – inc memory option (coated)	All
176F1551	Modbus Plus – including memory option	Compact
176F1550	Modbus Plus – including memory option	Bookstyle
175Z3122	Interbus option – including memory option	All
175Z3191	Interbus option – including memory option – coated	All
175Z3362	Modbus RTU (not factory fitted)	All
Fieldbus Options for use with Sync / Pos. Option
175Z0402	Profibus – Excluding memory option (DP V1 / V0)	All
176F1512	Lonworks, Free topology – excluding memory option	All
176F1513	Lonworks card, 78 Kbps – excluding memory option	All
176F1514	Lonworks card, 1.25 Mbps – Excluding memory option	All
176F1584	DeviceNet – excluding memory option	All
176F1558	Modbus Plus – excluding memory option	Bookstyle
176F1589	Modbus Plus – excluding memory option	Compact
175Z2900	Interbus Option – excluding memory option	All
175Z0928	IP.4X Top cover	5001 – 5011
175Z4622	IP.20 Terminal cover kit	5016 – 5032
175Z4623	IP.20 Terminal cover kit	5042 – 5052
176F1800	IP20 Bottom cover	5060 – 5100
176F1801	IP20 Bottom cover	5125 – 5250
175H4195	Nema 12 bonding plate (200-240V versions)	5001 – 5006
175H4195	Nema 12 bonding plate (380 – 500V versions)	5001 – 5011
Additionally externally mounted reactors / filters
175U0015	Line reactor (for loadsharing)	5001
175U0017	Line reactor (for loadsharing)	5002
175U0021	Line reactor (for loadsharing)	5003
175U0024	Line reactor (for loadsharing)	5004
175U0025	Line reactor (for loadsharing)	5005
175U0026	Line reactor (for loadsharing)	5006
175U0028	Line reactor (for loadsharing)	5008
175U0029	Line reactor (for loadsharing)	5011
175U0030	Line reactor (for loadsharing)	5016
175U0031	Line reactor (for loadsharing)	5022
175U0032	Line reactor (for loadsharing)	5027
175U0034	Line reactor (for loadsharing)	5032
175U0036	Line reactor (for loadsharing)	5042
175U0047	Line reactor (for loadsharing)	5052
175U1009	Line reactor (for loadsharing)	5062
175U0070	Line reactor (for loadsharing)	5072
175U0071	Line reactor (for loadsharing)	5012
175Z0825	LC Module (Bookstyle)	5001 – 5005 book
175Z0826	LC Module (Bookstyle)	5006 – 5011 book
175Z0832	LC Module (Compact IP.20)	5001- 5011 comp
175Z4606	LC Filter – 5016 – 160%
175Z4607	LC Filter – 5016 (110%) / 5022 (160%)
175Z4608	LC Filter – 5022 (110%) / 5027 (160%)
175Z4609	LC Filter – 5027 (110%) / 5032 (160%)
175Z4610	LC Filter – 5032 (110%) / 5042 (160%)
175Z4611	LC Filter – 5042 (110%) / 5052 (160%)
175Z4612	LC Filter – 5052 (110%)
175Z4700	LC Filter – 5062 (160%)
175Z4701	LC Filter – 5062 (110%) / 5072 (160%)
175Z4702	LC Filter – 5072 (110%) / 5102 (160%)
175Z4703	LC Filter – 5102 (110%) / 5125 (160%)
175Z4704	LC Filter – 5125 (110%) / 5150 (160%)
175Z4705	LC Filter – 5150 (110%) / 5200 (160%)
175Z4706	LC Filter – 5200 (110%) / 5250 (160%)
175Z4707	LC Filter – 5250 (110%) / 5300 (160%)
175Z3139	LC Filter – 5300 (110%) / 5350 (160%)
175Z3140	LC Filter – 5350 (110%) / 5450 (160%)
175Z3141	LC Filter – 5450 (110%) / 5500 (160%)
175Z3142	LC Filter – 5500 (110%)

*Note, if purchased as integral option with VLT – special integral part number applies

VLT 5000 Specifications

Danfoss Vlt 5000 User Manual English Pdf

Mains Supply (L1, L2, L3)
Supply voltage 200-240 V units	3 x 200/208/220/230/240 V ±10%
Supply voltage 380-500 V units	3 x 380/400/415/440/460/500 V ±10%
Supply voltage 525-600 V	3 x 525 / 550/575/600 V ±10%
Supply Frequency:
Max imbalance of supply voltage :	48-62 Hz =/- 1%
True Power factor (l)	0.90 nominal at rated load
Displacement Power Factor (cos f)	near unity (>0.98)
No. of switchings on supply input L1, L2, L3	approx. 1 time / min.
VLT Output data (U, V, W):
Outpu voltage	0-100% of supply voltage
Output frequency	0-1000 Hz
Rated motor voltage, 200-240 V units	200 / 208 / 220 / 230 / 240 V
Rated motor voltage 380 – 500 V units	380 / 400 / 415 / 440 / 460 / 480 / 500 V
Rated motor voltage 525 – 600 V units	525 / 550 / 575 V
Rated motor frequency	Unlimited
Ramp times	0.05 – 3600 sec.
Control Card, Digital Inputs
Number of programmable digital inputs	8
Terminal nos	16, 17, 18, 19, 27, 29, 32, 33
Voltage level	0-24 V DC (PNP positive logics)
Voltage level, logical ‘0’	<5 V DC
Voltage level, logical ‘1’	>10 V DC
Maximum voltage on input	28 V DC
Input resistance, Ri	2kΩ
Scanning time per input	3 msec.
Reliable galvanic isolation : all digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24V DC supply and opening switch 4. VLT 5001 – 5250, 525 – 600V do not meet PELV.
Control card, analogue inputs
No. of programmable analogue voltage inputs / thermistor inputs	2
Terminal nos	53,54
Voltage level	0 – ±10 V DC (scalable)
Input resistance Ri	10kΩ
No. of programmable analogue current inputs	1
Terminal no.	60
Current range	0/4 – ±20mA (scalable)
Input resistance, Ri	200 Ω
Resolution	10 bit + sign
Accuracy on input	Max. error 1% of full scale
Scanning time per input	3 msec
Terminal no. ground	55
Reliable galvanic isolation : All analogue inputs are galvanically isolated from the supply voltage (PELV) * as well as other inputs and outputs. *VLT 5001 – 5250, 525-600 V do not meet PELV
Control card, pulse / encoder input:
No. of programmable pulse encoder inputs	4
Terminal nos	17, 29, 32, 33
Max. frequency on terminal 17	5 kHz
Max. frequency on terminals 29, 32, 33	20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33	65 kHz (push-pull)
Voltage level	0-24 V DC (PNP positive logics)
Voltage level, logical ‘0’	< 5 V DC
Voltage level, logical ‘1’	>10 V DC
Maximum voltage on input	28 V DC
Input resistance, Ri	2 kΩ
Scanning time per input	3 msec
Resolution	10 bit + sign
Accuracy (100 – 1 kHz), terminals 17, 29, 33	Max. error : 0.5% of full scale
Accuracy (1 – 5 kHz), terminal 17	Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33	Max. error : 0.1% of full scale
Reliable galvanic isolation : All pulse / encoder inputs are galvanically isolated from the supply voltage (PELV)). In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. VLT 5001-5250, 525-600 V do not meet PELV.
Control Card, digital / pulse and analogue outputs:
No. of programmable digital and analogue outputs.	2
Terminal nos	42, 45
Voltage level at digital / pulse output	0 – 24 V DC
Minimum load to ground (terminal 39) at digital pulse output	600 Ω
Frequency ranges (digital output used as pulse output)	0-32 kHz
Current range at analogue output	0/4 – 20 mA
Maximum load to ground (terminal 39) at analgoue output	500 Ω
Accuracy of analogue output	Max. error : 1.5% of full scale
Resolution on analogue output	8 bit
Reliable galvanic isolation : all digital and analogue outputs are galvanically isolated from the supply voltage (PELV), as well as other inputs and outputs. VLT 5001-5250, 525 – 600 V do not meet PELV.
Control Card, 24 V DC supply
Terminal nos	12, 13
Max. load (short circuit protection)	200 mA
Terminal nos. ground	20, 39
Reliable galvanic isolation : The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analogue outputs.
Control card, RS 485 serial communication
Terminal nos	68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation : full galvanic isolation
Relay outputs:
No. of programmable relay outputs	2
Terminal nos., control card	4-5 (make)
Max. terminal load (AC) on 4-5, control card	50 V AC, 1 A 60 VA
Max. terminal load (DC) on 4-5, control card	75 V DC, 0.1 A, 30 W
Max. terminal load (DC) on 4-5, control card for UL / cUL applications	30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card	1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, power card	240 V AC, 2 A, 60 VA
Max. terminal load on 1-3, 1-2 , power card	50 V DC, 2 A
Min terminal load on 1-3, 1-2, power card	24 V DC 10 mA, 24 V AC 100 mA
Brake Resistor terminals (only SB, EB, DE and PB units):
Terminal nos	81,82
External 24 Volt DC supply
Terminal nos	35,36
Voltage range	24 V DC ±15% (max. 37 V DC for 10 sec)
Max. voltage ripple	2 V DC
Power consumption	15 W – 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse	6 Amp
Reliable galvanic isolation : full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Cable lengths, cross-sections and connectors
Max. motor cable length, screened cable	150m
Max. motor cable length, unscreened cable	300m
Max. motor cable length, screened cable VLT 5011 380 – 500 V	100m
Max. motor cable length, screened cable VLT 5011 525 – 600 Vand VLT 5008, normal overload mode, 525 – 600 V	50m
Max. brake cable length, screened cable	20m
Max. loadsharing cable length screened cable	25m from frequency converter to DC bar.
Max. cable cross-section for 24 V external DC supply – VLT 5001 – 5027, 200 – 240 V; VLT 5001 – 5102 380-500 V; VLT 5001-5062 525-600V	4mm2 / 10 AWG
VLT 5032-5052 200-240 V; VLT 5122-5500 380-500 V; VLT 5075-5250 525-600 V	2.5mm2 / 12 AWG
Max. cross-section for control cables	1.5mm2 / 16 AWG
Max. cross-section for serial communication	1.5mm2 / 16 AWG
If UL / cUL is to be complied with, cable with temperature class 60/75°C must be used (VLT 5001 – 5062 380 – 500 V, 525 – 600 V and VLT 5001 – 5027 200 – 240 V). If UL / cUL is to be complied with, cable with temperature class 75oC must be used (VLT 5072 – 5500 380 – 500 V, VLT 5032 – 5052 200 – 240 V, VLT 5075 – 5250 525 – 600 V). Connectors are for use of both copper and aluminium cables, unless other is specified.

The VLT® 5000 is in the Inactive phase and has reached the end of its lifecycle. Danfoss offers an extensive portfolio of low-voltage drives and can help you select the optimal replacement drive for your application. Danfoss’ lifecycle management model recommends replacement using the DrivePro® Retrofit service.

Inactive: A drive in the Inactive phase has no spare parts or service options available. Operating a drive whilst in this phase may result in unpredictable process downtime due to wear or failure. To avoid these risks, we recommend retrofitting with a new-generation replacement drive, to bring the latest technological advantages to your application.

Successor Product VLT® Automation Drive FC 302

The VLT® AutomationDrive FC 302 represents a single drive concept that controls the entire range of operations from ordinary to servo-like applications on any machine or production line. The modular open-technology platform on which the VLT® AutomationDrive is built makes it exceptionally adaptable and easy to program.

Power range

3 x 200-240 V..............0.25-37 kW
3 x 380-500 V...........0.37-1100 kW
3 x 525-600 V..............0.75-75 kW
3 x 525-690 V............1.1-1400 kW

Power range - Low harmonic drive

3 x 380-480 V .............132-710 kW

Power range - 12-pulse drive

Danfoss Vlt 5000 User Manual English Hero 5

3 x 380-500 V........... 250-1000 kW
3 x 525-690 V ...........250-1400 kW

Read more about VLT® AutomationDrive FC 302
Find technical documentation for VLT® 5000
Read more about DrivePro® services